Consulting
From Design to Production – We Help You Succeed
Our consulting services are tailored to help businesses optimize operations, improve quality, and drive efficiency. We offer expert advice in process optimization, design, training, and sourcing to support your growth and success.
1. Product Design & Material Selection Consulting
Our Product Design & Material Selection Consulting service helps you create innovative, manufacturable designs while selecting the best polymers for performance, durability, and cost-efficiency. We ensure your product meets industry standards and production requirements.
- Design for manufacturability (DFM) to reduce costs and defects
- CAD design review and improvements
- 2D diamensional tollerancing analysis
2. Mold Design - tuning & validation
Our Mold Design Consulting service provides expert advice on optimizing mold design, tuning, and validation protocols. We help ensure precision, efficiency, and reliability, reducing production issues and maximizing manufacturing performance.
- Optimizing mold design for better performance and longevity
- Material selection and processing guidance
- Troubleshooting mold-related defects and failures
3. Process Optimization & Quality Improvement
Our Molding Process Optimization consultancy helps refine your injection molding processes for maximum efficiency, quality, and cost savings. We analyze and optimize parameters to enhance production consistency, reduce defects, and improve cycle times.
- Troubleshooting molding defects (warpage, sink marks, flash, etc.)
- Cycle time reduction and efficiency improvement
- Process validation and capability studies (IQ, OQ, PQ)
4. Sourcing & projects
Our Equipment Sourcing & Molding Project Consultancy helps you select the best machinery and equipment for specific molding projects. We ensure optimal performance, cost-effectiveness, and seamless integration into your production process.
- Supplier contracts & managment
- Mold & Equipment sourcing
- Specific projects
1: Free Discovery Consultation Call
Duration: 30–45 minutes | Free
Purpose: Understand the client’s goals and assess where your consulting can help.
Deliverables:
🎯 Clarify design, tooling, or production goals
🧠 Identify key technical challenges
📋 Recommend next steps and relevant consulting packages
📝 Follow-up email summary with proposal
2: Product Design & Material Consulting
Duration: 1 Day
Purpose: Ensure part design is optimized for molding and meets material requirements.
Deliverables:
🔍 DFM Design Review (geometry, wall thickness, ribs, undercuts)
🧪 Material selection report based on performance and compliance
📝 Dimensional tolerance & manufacturability assessment
📁 Annotated CAD or summary report with design suggestions
3: Design Validation & Simulation Support
Duration: 1 Day
Purpose: Validate part and tool design using analysis and simulation before mold build.
Deliverables:
🧩 Mold flow and part behavior review (fill, warp, weld lines)
🔧 Gating and venting improvement suggestions
📉 Shrinkage/draft feedback to reduce tool risk
📝 Design validation report with action items
4: Mold Design Tuning & Troubleshooting
Duration: 1 Day
Purpose: Fine-tune mold design or troubleshoot mold-related production issues.
Deliverables:
🧾 Mold design audit (ejection, cooling, gating, materials)
🔧 Cycle time and fill balance tuning suggestions
📋 Mold trial checklist for T0/T1 validation
✅ Mold performance report with issue summary & solutions
5: Process Optimization & Quality Improvement
Duration: 1 Day
Purpose: Optimize injection molding processes and improve product quality.
Deliverables:
📊 Process audit (machine setup, V/P switchover, pressure, time)
🛠️ Optimization guide for consistent part quality
📈 Defect troubleshooting matrix (sink, short shot, flash, etc.)
✅ Updated QC documents: setup sheets, checklists, inspection plans
6: Vendor Sourcing & Project Launch Support
Duration: 1 Day
Purpose: Support supplier selection and launch execution for molds and production.
Deliverables:
🌍 Supplier shortlist from trusted global network
📑 RFQ and sourcing toolkit (NDA, spec sheet, BOM)
📅 Project launch timeline with milestone tracker
☎️ Coordination call with vendors + status report
Why Choose Our consulting?
Our consulting services are designed to provide tailored, expert solutions that drive efficiency, enhance quality, and support your business growth. We focus on delivering results that make a lasting impact.
- Customized Solutions – Tailored strategies to fit your unique business needs.
- Industry Expertise – Decades of experience in injection molding and manufacturing.
- Proven Results – Demonstrated success in optimizing processes and reducing costs.
What You Get
With our consulting services, you gain expert insights, actionable strategies, and hands-on support to optimize operations, improve quality, and drive business growth.
- Personalized Consulting – Solutions tailored to your specific challenges and goals.
- Comprehensive Support – Guidance across all stages, from design to production.
- Sustainable Improvements – Long-term solutions that enhance efficiency and profitability.